Tesla Recalls 13,000 Vehicles For Battery Defect
Tesla is recalling 12,963 vehicles in the United States due to a potential battery defect that could cause a sudden loss of drive power, according to the National Highway Traffic Safety Administration (NHTSA).
Key Points
- Tesla is recalling 12,963 vehicles in the U.S. after identifying a faulty battery pack contactor that could open unexpectedly, cutting off drive power and increasing the risk of a crash.
- The defect stems from poor coil termination in contactors built with InTiCa solenoids, which can fail without warning. Drivers will only see an alert after propulsion is lost, advising them to pull over.
- Tesla will replace the defective contactors with redesigned units that eliminate the InTiCa solenoid, at no cost to owners. The issue affects vehicles built between March 8 and August 15, 2025.
The issue affects vehicles equipped with a specific battery pack contactor manufactured with an InTiCa solenoid. Tesla says the component may fail because of a poor coil termination connection, which can cause the contactor to open unexpectedly. If that happens while the car is in motion, drivers would immediately lose propulsion and be unable to accelerate—raising the risk of a crash.
There is no warning before the failure occurs, though Tesla says drivers will receive an on-screen alert instructing them to safely pull over once propulsion is lost.
Tesla’s Field Reliability team first began investigating the issue on August 8, 2025, after reviewing service records from vehicles that were unable to shift from park or that experienced power loss while driving. Between August and late September, engineers recovered the faulty components and conducted a detailed failure analysis. Following the investigation, Tesla voluntarily initiated the recall on October 3.
The automaker told regulators it has received 36 warranty claims and 26 field reports related to the defect, but is not aware of any crashes, injuries, or fatalities.
To fix the problem, Tesla will replace the affected battery contactors at no cost to owners. The replacement part eliminates the InTiCa solenoid and uses an improved coil termination connection designed to prevent the issue from recurring. The suspect parts were used in production between March 8 and August 15, 2025, and the company says the defect was corrected once that batch was exhausted.
Owners of affected vehicles will be notified by Tesla and can schedule the repair through the company’s service centers or mobile repair program.
This article was co-written using AI and was then heavily edited and optimized by our editorial team.
Become an AutoGuide insider. Get the latest from the automotive world first by subscribing to our newsletter here.
More by AutoGuide.com News Staff
Comments
Join the conversation