Another Day, Another Massive Ford Recall

Ford is recalling 90,736 vehicles due to engine intake valves that could potentially break while the engine is in operation.

The recall includes specific 2021-2022 models, such as the Bronco, Edge, Explorer, F-150, Lincoln Aviator, and Lincoln Nautilus, all equipped with 2.7- or 3.0-liter EcoBoost engines.

The issue stems from intake valves that have a tendency to crack and break, potentially leading to catastrophic engine damage and a sudden loss of power. This defect is related to the hardness of the valve at the third keeper groove location. If the problem is present, owners may notice a check engine light or experience rough engine performance before a complete loss of power. Due to the metallurgical issue at hand, this recall cannot be resolved with an over-the-air update.

Ford dealers will inspect the affected vehicles to assess their cumulative engine cycles. If a vehicle's engine has not reached the required cycle threshold, dealers will perform a service procedure to accumulate high-revolutions-per-minute (RPM) engine cycles. Engines that do not pass this test will be replaced with new assemblies that have intake valves meeting the proper hardness specifications.

Ford has also implemented a reimbursement plan for owners who may have paid for these repairs out of pocket before the recall was announced. These owners may be eligible for reimbursement under the recall reimbursement plan filed with the National Highway Traffic Safety Administration (NHTSA).

This article was co-written using AI and was then heavily edited and optimized by our editorial team.

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